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Custom Fitted Hats & Flexfit Hats

Design Fitted Hats Online. No Minimums or Setups.

Treat your sports team, employees, or customers to comfortable and fashionable custom-fitted hats. Choose a modern style that fits snugly on anyone's head from a range of custom Flexfit hats, all known for their signature athletic look. Styles including adult twill, baseball caps, trucker hats from top brands such as Richardson, Port Authority, and Pacific Headwear are available for personalization. Once you have selected your choice of hat and brand, you can create a design with your logo embroidered on the front. Use the online design tool to complete and preview your design.


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YYouth Size
HHHis/Hers
FTFastest Shipping Options
AYAdult & Youth
Custom Flexfit Adult Twill Cap
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FTAY
S/M, L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom Richardson PTS30  Lite R-Flex Cap
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XS/S - L/XL
No Minimums
customize from $19.99 to $35.99
No Minimum Quantities
Custom Flexfit Adult 6-Panel Trucker Hat
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FT
1 Size
No Minimums
customize from $15.99 to $28.99
No Minimum Quantities
Custom Nike Dri-FIT Stretch Mesh Sandwich Bill Cap
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FT
S/M - L/XL
No Minimums
customize from $27.99 to $49.99
No Minimum Quantities
Custom Richardson PTS20 Pulse R-Flex Cap
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XS/S - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear Trucker PacFlex® Mesh Hat
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XS - L/XL
No Minimums
customize from $21.99 to $32.99
No Minimum Quantities
Custom Flexfit NU® Adjustable Cap
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FT
1 Size
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Flexfit Sustainable Polyester Cap
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FT
S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Pacific Headwear M2 Performance PACFLEX Contrast Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Pacific Headwear Perforated F3 Performance Flexfit® Cap
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XS - L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom New Era® - Structured Stretch Cotton Hat
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FT
S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Pacific Headwear Premium M2 Performance Trucker Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Pacific Headwear M2 Performance PacFlex Cap
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XS - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Pacific Headwear Premium P-TEC Flexfit® Cap
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XS - L/XL
No Minimums
customize from $20.99 to $37.99
No Minimum Quantities
Custom Richardson 110 Trucker R-Flex Hat
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FT
S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Flexfit Adult Twill Hat
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FT
S/M, L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom Pacific Headwear D-Series Trucker Flexfit® Cap
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XS - L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities
Custom TravisMathew Rad Flexback Cap
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S/M, L/XL
No Minimums
customize from $39.49 to $62.99
No Minimum Quantities
Custom New Era® Shadow Stretch Mesh Cap
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FT
S/M - L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Nike Stretch-to-Fit Mesh Back Cap
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FT
S/M - L/XL
No Minimums
customize from $36.49 to $57.99
No Minimum Quantities
Custom New Era® Stretch Mesh Contrast Stitch Hat
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FT
S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
YOUTH
Custom New Era® Youth Stretch Mesh Cap
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FTYAY
2 Sizes
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Outdoor Cap The Reevo
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M/L, L/XL
No Minimums
customize from $15.99 to $28.99
No Minimum Quantities
Custom Richardson 865 R-Flex Multicam Cap
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S/M, L/XL
No Minimums
customize from $21.99 to $39.99
No Minimum Quantities
Custom Richardson 487 Official Pulse R-Flex Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Richardson 485 Referee Pulse R-Flex Cap
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S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom New Era® Interception Hat
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FT
S/M - L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom OGIO® Circuit Cap
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FT
S/M, L/XL
No Minimums
customize from $17.99 to $31.99
No Minimum Quantities
Custom Pacific Headwear Herringbone Flexfit® Cap
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S/M, L/XL
No Minimums
customize from $23.99 to $41.99
No Minimum Quantities
Custom Flexfit Ultrafiber Mesh Hat
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FT
S/M, L/XL
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Flexfit Cool & Dry Tricot Cap
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FT
1 Size
No Minimums
customize from $16.99 to $30.99
No Minimum Quantities
Custom Flexfit Premium 210® Flat Bill Cap
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FT
S/M, L/XL
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
Custom Flexfit One Ten Adult Wool Blend Flat Bill Cap
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FT
1 Size
No Minimums
customize from $18.99 to $33.99
No Minimum Quantities
YOUTH
Custom Flexfit Youth Twill Cap
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FTYAY
1 Size
No Minimums
customize from $18.99 to $32.99
No Minimum Quantities
Custom Pacific Headwear AC2 Performance D-Series Flexfit® Cap
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XS - L/XL
No Minimums
customize from $19.99 to $36.99
No Minimum Quantities



Find the Perfect Fit and Style for Your Team from These Custom-Fitted Hats

Your crew will enjoy wearing custom-fitted hats all day, thanks to how comfortable, stylish, and cool it makes them. Your business will also benefit from its maximum visibility wherever it's worn, whether it's at a big game, an outdoor company event, or running day-to-day errands. Compared to more expensive and short-term advertisements like billboards or digital ads, custom-fitted caps are worn repeatedly and are more likely to be seen by more individuals up close. These Flexfit hats are like tiny walking billboards you can use to promote your business, except that they are much more affordable.


Get the Best Custom Fitted Caps from LogoSportswear

Features that ensure your employees or team members perform their best.

Custom Flexfit hats keep your team cool. With their antimicrobial and moisture-wicking properties, these performance caps are made breathable, perfect for intense movement or exposure to the sun. They're lightweight too, which helps everyone stay comfortable despite intense movement or heat.

Custom Flexfit Hat

Excellent customization options that showcase your logo.

Whether you're ordering custom-fitted mesh hats or baseball caps, your logo is showcased in a classic, three-dimensional embroidery decoration. This decoration style brings out the vibrancy and detail of your own custom design.

A diverse range of styles to fit your team's needs.

Narrow down your search to trucker hats, mid-profile caps, structures styles, color block, or high profile. Trucker hats, more commonly known as baseball caps with mesh backs, are timeless while mid-profile caps have a taller crown height that reaches the top of the brow when pulled down. All product pages show the appearance of your selected style as a visual reference.

Well-known fitted hat brands to choose from.

Some companies may prefer ordering custom fitted hats from top brands such as New Era, Nike Golf, TravisMatthew, and Richardson. Our wide selection includes all kinds of styles from these reputable cap and hat manufacturers.

Different embroidery templates to choose from.

If you don't have a logo design for your cap yet, you can create one using any of these free Custom Embroidery Clipart & Embroidery Designs. The online design tool makes it easy to revise as needed and preview your work. Just click "Start Designing" below your chosen template and the tool will load to see how your hat will look like.


Create and Receive Your Order in Three Easy Steps

Design Custom Flexfit Hats

Design online without leaving your browser.

Have to come up with a logo design yet? Select "Start Designing" to access LogoSportswear's online design tool. You can upload a file to edit, or you can use the available templates we have on the site. You'll see the logo's final look on the hat or cap style you chose.

Discuss any clarifications or questions with an expert.

Need help with your fitted hats design but can't find the command or feature online? Call our expert sales support team at 877-535-564 from 8 a.m. to 6 p.m. EST (Mondays to Fridays) and they'll work with you to achieve the best design options possible.

Get an accurate estimate of the hats' arrival.

All custom-fitted caps are delivered under the economy or fastest timelines. The economy is the standard option, while the fastest arrives earlier for rush orders. Head to the "Delivery Information" section on each page for the estimated dates.


Custom Fitted and Flexfit Hats FAQs

Where can I place my designs or logo on the fitted hats?

The standard locations for a custom fitted hat design are:

  • Front
  • Left panel
  • Right panel

Can I order multiple quantities and colors, and still receive a quantity discount?

Provided that you apply the same design across all garments, we can provide you with the same advertised bulk discount, even if you need multiple colors or complementary men's and ladies' styles. Contact us at 877-535-5646 for assistance.

Can I customize fitted hats with my logo?

Yes, you can upload the logo directly on the site. If you need to combine more elements, the Online Designer lets you add multiple files and templates. The clipart library is also available for those who need it.

Is there a minimum number of fitted hats I must order?

Most of our personalized fitted hats don't require a minimum order quantity. However, we do have select styles that have a minimum order quantity. These are the following:

  • Richardson PTS30 Lite R-Flex Cap (minimum of 24 orders)
  • Richardson 865 R-Flex Multicam Cap (minimum of 12 orders)
  • Richardson 487 Official Pulse R-Flex Cap (minimum of 12 orders)
  • Richardson 485 Referee Pulse R-Flex Cap (minimum of 12 orders)
  • Apollo Cool Mesh Fitted Hat (minimum of 12 orders)

How do I care for my fitted or Flexfit hat to ensure it lasts a long time?

To ensure that your fitted or Flexfit hat lasts a long time, use only cool water when washing it. Please avoid using any bleaching agents as these could damage the fibers of your cap. Finally, make sure that you never use fabric softener because this can leave residue on your cap's fabric.

What is the difference between a fitted hat and other hat types?

Fitted caps have closed backs and have no mechanism to adjust the size of the hat. They're also made of a stretchable fabric that wraps snuggly around your head and are more suitable if you're going for a casual look.

How do I track my order?

Visit the Track Your Order page and input the order number to get the latest status. You'll also need to indicate your email address.







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